Liquid resistors are usually constructed from tubes of flexible insulating material (such as Tygon) with flat shaped electrodes inserted into both ends and the tube filled with electrolyte solution. Hose clamps or tie wraps seal the tube against the electrode. Electrode material selection depends upon the chosen solution to ensure that contamination of the liquid does not occur over time. A variety of chemical solutions have been used in the past for liquid resistors and four of the most common are shown below in the figure.
Copper sulfate (CuSO4) is often used for liquid resistors. A saturated solution of copper sulfate has a resistivity of ~22 ohm-cm. With this solution, the electrode material should be copper. The graph below shows the salt concentration required for a given copper sulfate solution resistivity (rho) and a curve fitting function to solve for the salt concentration (salt).
Although copper sulfate solutions are probably the most commonly used liquid resistor, other solutions can also be used depending upon the application requirements. From the figure above, one
can see that the resistivity of ammonium chloride (NH4Cl) solution is lower than the other examples. As a result, this solution is often used for low resistance values. When saturated, the resistivity of this solution is ~2 ohm-cm. Stainless steel (SS304) electrodes are used with this solution. The graph below shows the amount of salt concentration required for a given solution resistivity and a curve fitting equation similar to that above.
Sodium chloride (NaCl or table salt) solutions can also be used to make low resistance values. The saturated resistivity of this solution is ~5 ohm-cm and the graph below shows the salt concentration vs. solution resistivity along with a curve fitting function.
Finally, Sodium thiosulfate (Na2S2O3) is also used in fabricating liquid resistors and the salt concentration vs. solution resistivity of this solution is shown below in the graph. In this case, a curve fitting function has not been applied.